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RURENER PROJECT MEETING
                            Tirano, 11 marzo 2010




Vineyard pruning cycle for heat production in
             east Veneto, Italy.
  A contracting example in a cooperation model



                                Federico Correale Santacroce
L‘Azienda Regionale “Veneto Agricoltura“




Veneto Agricoltura is a Public Agency of Veneto Region directly involved
  in research, demonstration, technical advice, evaluation of new
  technologies in agriculture, forestry, agri-food, aquaculture sectors.



Page 2
Veneto Agricoltura Bioenergy Action Plan
Since 2007 VA have a specific department dedicated to bioenergy, and a new
   strategic Action Plan:

It is based on the following key assumptions:

     Prerequisite: The ratio of the fossil energy input and the renewable energy
     output should be largely positive.

     “Money to farmers”: the biomass utilisation for energy should represent an
     opportunity for income both for farms and forest entreprises.

     Advantages for environment: Bioenergy development constitues a
     sustainable source of energy. Its utilisation can contributes to improve the
     environment of involved lands.




Page 3
Bioenergy and agricultural products
         A wide variety of biomass potentially available
         Some agricultural chains are already well
         structured
         Farmer point of view: Cost and profit
         calculation, with an accurate evaluation of
         incomes alternatives
         We have to consider the reluctance to
         innovation of cultivation techniques, sometimes
         despite the interesting experimental results...
         THE FARMER in our vision: is not just a
         supplier of commodities, but need to play a
         leading role within a complete chain (direct
         contracting in energy trade)


Page 4
Vineyard prunings and woody residues (I)
     Available biomass pruning residues in Italy
    Crop           Cultivated area (ha)     Residue (ton/ha)      Total biomass
                                                                  obtainable (Mt)
    Vineyard       871.597                  2,9                      2,53

    Olive trees    1.170.362                1,7                      2,00

    Apple trees    64.447                   2,4                      0,15

    Pear trees     45.826                   2,0                      0,09

    Peach trees    67.458                   2,9                      0,20

    Citrus trees   179.470                  1,8                      0,32

    Almond trees   86.406                   1,7                      0,15

    Hazel trees    69.561                   2,8                      0,19

    TOTAL          2.555.127                -                        5,63

                                          Fonte, ISTAT, mod. Cotana F., Cavalaglio G.




Page 5
Vineyard prunings and woody residues (II)
     Italian local laws often forbid to burn
     prunings directly on the field, a traditional
     practice, and plants disease growth up
     leaving residues on place.

     Energy generation (exp. Heat) solve
     technical and economical problems of
     residues disposal to landfill.
     Wood from vineyards pruning is good to
     produce chips or pure/mixed pellet, and it
     is possible to burn it in modern boiler or
     stoves.
     Energy used in all the chain (582 kWh/t) is
     approximately 12% of total energy
     obtained by biomass residues, while the
     remaining 88% (4268 kWh/t) represents
     the renewable energy quote (Cotana F.,
     Cavalaglio G., 2008)


Page 6
Vineyard prunings and woody residues: a study case


         Società Cooperativa Agricola Livenza - COAL – Motta di Livenza
         (TREVISO)
            1976: 14 farms
            2009: 150 farms, total 1.000 ha of vineyards (2.500 ha with other
         crops
         Production of prunings in this area is 0,9-3,2 t /ha; potentiality of
         COAL is about 5.000 ha
         In the past, prunings residues were traditionally manually harvested
         from ground, and burn for bread cooking. Now is frequently chipped
         or burned on place, when allowed.



Page 7
How does it work:


                       Round bale        Bale Stocking     Bale chipping


Pruning   Harvesting   Moisture 30-35%          Moisture 10-12%       Stove


                       Direct chipping       Chips Stocking




Page 8
Fact Sheet I:




         Harvesting 100 ha :
            Round bale machine (customize from commercial grass bale m.)
            Bale diam. 1,5 – 2 m
            N. Bale harvested /ha: 47 in 76h
            Average weight: 0,57 t

            TOTAL PRODUCTION: 1,71 t/ha (moist. 50%)



Page 9
Fact Sheet II:




      Processing (chipping; av. Moisture of bale: 11%):

          Chipper JENZ HEM 561 335 kw truck mounted

          N. Bale chipped: 44/h

          Chipper Performance: 14,8 t/h




Page 10
Fact Sheet III:

     Average Costs (€/t):



   Harvesting and baling               21,07

   trasport/stocking                   12,66

   Chipping                            19,16

   Total                               52,89


     Actual costs to harvest and take out of field pruning residues to landfill is
     About 50 €/t …….but is only a COST, without any correlated income.



Page 11
Two different “scenarios„:
          Contracting
             Selling heat and/or electricity to community, other farm, private
          buildings, installing little stoves (60kwt up to 1 Mwt) or . Cooperative
          sell heat within a contract benchmarked to fossil fuel price.

            Seller is responsible of all chain, from suplying of biomass to
          manage plants.

                 COAL manages about 50 little plants




Page 12
Two different “scenarios„:

          Medium scale cogeneration
             It’s an interesting solutions as in Italy there is now high national grant for
          electric power production from renewables.
             Actually
                  COAL manage 1 plant of 1 MWe


             Only 500 Kw are sustainable in COAL area (about 5.000 Ha involved in
          prunings “production”) other biomass needed is coming from forest wood and
          other cultural residues




Page 13
Mixed pellet from vineyards: a good perspective
                          Currently it has no specific market in the
                          Veneto region

                          It requires processes of standardization
                          and commercial certification of products
                          (the final consumer is increasingly
                          demanding about technical and
                          environmental quality of product)

                          It could benefit from the diffusion of
                          innovative boilers and dedicated stoves
                          (the improvement of combustion)

                          But….High cost: about 83,09 €/t on (VA
                          experience on another similar study
                          case).




Page 14
Conclusions
          Vineyard prunigs: from problem to energy resource

            High convenience at small-medium scale.

             Contracting: best solution dimensioning the chain to biomass
          locally available.

             Medium scale cogeneration: highly attractive with actual national
          incentives (electric power from renewables).

             Importance of some technical details and of correct evaluation of
          plants dimensioning step (stoves or cogenerator plant)




Page 15
Partners

                                A.I.E.L. - aiel@cia.it

                                  Dott. Eliseo Antonini

                                  Dott.ssa Annalisa Paniz

                                COAL Motta di Livenza

                                www.coopcoal.com

                                Veneto Agricoltura

                                  Dott. Federico Correale Santacroce

    Thanks for your attention     Dott. Loris Agostinetto
                                  Sportello di orientamento per le bioenergie

                                  sportello.bioenergie@venetoagricoltura.org

                                  Web: http://www.venetoagricoltura.org

                                  E-Mail: info@venetoagricoltura.org




Page 16

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Vineyard pruning cycle_for_heat_production_in_east_veneto_italy

  • 1. RURENER PROJECT MEETING Tirano, 11 marzo 2010 Vineyard pruning cycle for heat production in east Veneto, Italy. A contracting example in a cooperation model Federico Correale Santacroce
  • 2. L‘Azienda Regionale “Veneto Agricoltura“ Veneto Agricoltura is a Public Agency of Veneto Region directly involved in research, demonstration, technical advice, evaluation of new technologies in agriculture, forestry, agri-food, aquaculture sectors. Page 2
  • 3. Veneto Agricoltura Bioenergy Action Plan Since 2007 VA have a specific department dedicated to bioenergy, and a new strategic Action Plan: It is based on the following key assumptions: Prerequisite: The ratio of the fossil energy input and the renewable energy output should be largely positive. “Money to farmers”: the biomass utilisation for energy should represent an opportunity for income both for farms and forest entreprises. Advantages for environment: Bioenergy development constitues a sustainable source of energy. Its utilisation can contributes to improve the environment of involved lands. Page 3
  • 4. Bioenergy and agricultural products A wide variety of biomass potentially available Some agricultural chains are already well structured Farmer point of view: Cost and profit calculation, with an accurate evaluation of incomes alternatives We have to consider the reluctance to innovation of cultivation techniques, sometimes despite the interesting experimental results... THE FARMER in our vision: is not just a supplier of commodities, but need to play a leading role within a complete chain (direct contracting in energy trade) Page 4
  • 5. Vineyard prunings and woody residues (I) Available biomass pruning residues in Italy Crop Cultivated area (ha) Residue (ton/ha) Total biomass obtainable (Mt) Vineyard 871.597 2,9 2,53 Olive trees 1.170.362 1,7 2,00 Apple trees 64.447 2,4 0,15 Pear trees 45.826 2,0 0,09 Peach trees 67.458 2,9 0,20 Citrus trees 179.470 1,8 0,32 Almond trees 86.406 1,7 0,15 Hazel trees 69.561 2,8 0,19 TOTAL 2.555.127 - 5,63 Fonte, ISTAT, mod. Cotana F., Cavalaglio G. Page 5
  • 6. Vineyard prunings and woody residues (II) Italian local laws often forbid to burn prunings directly on the field, a traditional practice, and plants disease growth up leaving residues on place. Energy generation (exp. Heat) solve technical and economical problems of residues disposal to landfill. Wood from vineyards pruning is good to produce chips or pure/mixed pellet, and it is possible to burn it in modern boiler or stoves. Energy used in all the chain (582 kWh/t) is approximately 12% of total energy obtained by biomass residues, while the remaining 88% (4268 kWh/t) represents the renewable energy quote (Cotana F., Cavalaglio G., 2008) Page 6
  • 7. Vineyard prunings and woody residues: a study case Società Cooperativa Agricola Livenza - COAL – Motta di Livenza (TREVISO) 1976: 14 farms 2009: 150 farms, total 1.000 ha of vineyards (2.500 ha with other crops Production of prunings in this area is 0,9-3,2 t /ha; potentiality of COAL is about 5.000 ha In the past, prunings residues were traditionally manually harvested from ground, and burn for bread cooking. Now is frequently chipped or burned on place, when allowed. Page 7
  • 8. How does it work: Round bale Bale Stocking Bale chipping Pruning Harvesting Moisture 30-35% Moisture 10-12% Stove Direct chipping Chips Stocking Page 8
  • 9. Fact Sheet I: Harvesting 100 ha : Round bale machine (customize from commercial grass bale m.) Bale diam. 1,5 – 2 m N. Bale harvested /ha: 47 in 76h Average weight: 0,57 t TOTAL PRODUCTION: 1,71 t/ha (moist. 50%) Page 9
  • 10. Fact Sheet II: Processing (chipping; av. Moisture of bale: 11%): Chipper JENZ HEM 561 335 kw truck mounted N. Bale chipped: 44/h Chipper Performance: 14,8 t/h Page 10
  • 11. Fact Sheet III: Average Costs (€/t): Harvesting and baling 21,07 trasport/stocking 12,66 Chipping 19,16 Total 52,89 Actual costs to harvest and take out of field pruning residues to landfill is About 50 €/t …….but is only a COST, without any correlated income. Page 11
  • 12. Two different “scenarios„: Contracting Selling heat and/or electricity to community, other farm, private buildings, installing little stoves (60kwt up to 1 Mwt) or . Cooperative sell heat within a contract benchmarked to fossil fuel price. Seller is responsible of all chain, from suplying of biomass to manage plants. COAL manages about 50 little plants Page 12
  • 13. Two different “scenarios„: Medium scale cogeneration It’s an interesting solutions as in Italy there is now high national grant for electric power production from renewables. Actually COAL manage 1 plant of 1 MWe Only 500 Kw are sustainable in COAL area (about 5.000 Ha involved in prunings “production”) other biomass needed is coming from forest wood and other cultural residues Page 13
  • 14. Mixed pellet from vineyards: a good perspective Currently it has no specific market in the Veneto region It requires processes of standardization and commercial certification of products (the final consumer is increasingly demanding about technical and environmental quality of product) It could benefit from the diffusion of innovative boilers and dedicated stoves (the improvement of combustion) But….High cost: about 83,09 €/t on (VA experience on another similar study case). Page 14
  • 15. Conclusions Vineyard prunigs: from problem to energy resource High convenience at small-medium scale. Contracting: best solution dimensioning the chain to biomass locally available. Medium scale cogeneration: highly attractive with actual national incentives (electric power from renewables). Importance of some technical details and of correct evaluation of plants dimensioning step (stoves or cogenerator plant) Page 15
  • 16. Partners A.I.E.L. - aiel@cia.it Dott. Eliseo Antonini Dott.ssa Annalisa Paniz COAL Motta di Livenza www.coopcoal.com Veneto Agricoltura Dott. Federico Correale Santacroce Thanks for your attention Dott. Loris Agostinetto Sportello di orientamento per le bioenergie sportello.bioenergie@venetoagricoltura.org Web: http://www.venetoagricoltura.org E-Mail: info@venetoagricoltura.org Page 16